fuel consumption PORSCHE CAYMAN S 2010 1.G Information Manual

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Porsche Doppelkupplung (PDK,
p. 48) is available as an option.
The key elements of PDK are its
seven gears, t wo half gearboxes
and t wo clutches. It features both
manual and automatic modes.
Gears are changed using the gear
selector for PDK, the switches
on the three-spoke sports steering
wheel or the new optional three-
spoke sports steering wheel with
gearshif t paddles with race track
control logic. The gear change
takes place in a mat ter of millisec -
onds without any interruption in
the flow of power. The advantage
over a fully manual transmission
is the considerably faster rate of
acceleration for the same rate of
fuel consumption. The advantage
over a fully automatic transmission
is the perceptible increase in
driving dynamics – with a similar
level of comfort, and a distinct
reduction in fuel consumption.
Two dif ferent characters. One

personalit y. Their drive for power
is impressive, their spirited nature
fascinating. Two sports coupés
that go beyond all conventions.
Two cars that draw their drivers
under their spell, forever.
The concept behind the Cayman
models is the ‘Le Mans Coupé’,
a sports coupé designed in 1953
specifically for this legendary
race and based on the 550
Spyder. Its mid- engine layout is
what made this car special. The
car’s low centre of gravit y gave it
tremendous agilit y and cornering
dynamics. From this one basic
idea came great success, and
with this success our experience
grew. The result? Two sophisticated
sportscars. The Cayman and the
Cayman S.
Their uncompromising perform -
ance is generated by t wo engine
developments, which stand
out above all for their light weight construction, power output

and ef ficiency. The Cayman has
a 2.9 -litre flat-six engine with a
power output of 195 kW (265 hp).
Even more impressive are the per -
formance values of the Cayman S
with direct fuel injection (DFI, p. 34).
The fuel/air mixture is prepared

entirely in the combustion chamber
af ter having been metered and
injected directly, with millisecond
precision. This means even more
power and torque. To express
this in figures, its 3.4-litre flat-
six engine unleashes a might y
235 kW (320 hp). Depending on
the model, it has been possible
to reduce fuel consumption by
up to 15 % and CO
2 emissions by
up to 16 %.
In either model, this tremendous
power is delivered to the road
by a precision six-speed manual
gearbox.
The primary target group:
your central nervous system.
The Cayman models.
Cayman | The concept
89

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6,000 rpm. From a standing start,
the Cayman accelerates to
62 mph (100 km/ h) in 5.8 seconds.
With the optional Porsche
Doppelkupplung (PDK), this sprint
takes just 5.7 seconds. Top
speed is 165 mph (265 km/ h)
in conjunction with the manual
gearbox. Equally impressive, with the CDR-30 audio system

with 5-inch display. An integrated
six- disc CD autochanger is
available as an option.
The Cayman has found its way.
Its own? Without doubt.
The Cayman is the driving force
behind precisely one at titude:

the absolute conviction to remain
true to oneself. No middle roads.
No compromises. No nonsense.
One of the features that exempli -
fies this at titude is the mid- engine
layout, which ensures a low centre however, is the 10
% reduction in
fuel consumption and the 12 %
reduction in CO2 em issio ns,
depending on the t ype of gearbox.
The power of the engine is deliv -
ered to the road by a precision
six-speed manual gearbox. Fit ted
as standard are 17-inch wheels
with a star-shaped design, which
of gravit y and thus a high degree
of agilit y and an extremely sport y
drive. The six-cylinder horizontally
opposed power unit has a capacit y
of 2.9 litres. The engine delivers a
power output of 195 kW
(265 hp)
at an engine speed of 7,200 rpm.
A maximum torque of 300 Nm
is achieved bet ween 4,400 and allows an eye-catching view of

the powerful brake system. And
the interior? The overall impression
is simply one of high qualit y. For
instance, the rims of all available
steering wheels are covered in
smooth -finish leather. The centre
console, finished in traditional
black, is equipped as standard
You should never doubt your own principles.
The Cayman.
Cayman | Model range
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is achieved at 4,750 rpm.
This means, it has been possible
to reduce fuel consumption by
up to 15 % and CO
2 emissions
by up to 16 %, depending on the
t ype of gearbox.
To accept no compromises,

to make conscious decisions, to
be governed by nothing other
than one’s own free will, and to
have a clear point of view. A
highly promising way to build a
sportscar. For us, it ’s the only
w ay. The Cayman S reaches 62 mph
(100 km/ h) in just 5.2 seconds.
Top speed isn’t reached until

172 mph (277 km/ h). Porsche
Doppelkupplung (PDK, p. 48)
is available as an option.
The fastest rate of acceleration
of 4.9 seconds is achieved
in conjunction with the optional
Sport Chrono Package.
In addition to having a higher
power output, the Cayman S
also dif fers from the Cayman in
This philosophy was also the

basis for the development of the
mid-mounted engine with a
3.4-litre capacit y and direct fuel
injection (DFI, p. 34). The engine
delivers a power output of
235 kW (320 hp) at 7,200 rpm,
and a maximum torque of 370 Nm its appearance. It has a front
spoiler painted in the vehicle’s
exterior colour, and t win

tailpipes in stainless steel. The
sound? Distinctive. In keeping
with the rest of the Cayman S.
But so much power also needs
to be tamed. This is the task of
the enlarged brake system with
four-piston aluminium monobloc
fixed calipers in a striking red
painted finish. To deliver the increased power
output to the road, the Cayman S
is fit ted with 18-inch Cayman S II
wheels. Their design exudes pure
dynamism – as befits the model’s
overall look.
In summary, the Cayman S

is more than just a sportscar.
It ’s a Porsche.
It takes no prisoners,
except for your free will.
The Cayman S.
Cayman | Model range
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Drive
If you want to take your goals by storm,
you had better have the necessary equipment.
Two engines, several goals:
high power, excellent driving
dynamics and comparatively low
fuel consumption and CO
2 emis -
sions. The engine is positioned
in the middle of the car, 30 centi -
metres behind the driver. Just a few centimetres above road
level. Any contact with the

accelerator pedal unleashes
power that knows only one direc -
tion: forwards. And a sound
that is second to none.
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Two examples of the uncompromising efforts of our engineers.
Going forward.
The engines of the Cayman models.
3.4 - litre flat-six engine of the Cayman SCayman S: 370 Nm at 4,750 rpm, 235 kW (320 hp) at 7,200 rpm
Cayman: 300 Nm bet ween 4,400 and 6,000 rpm, 195 kW (265 hp) at 7,200 rpm
larger capacit y of 3.4 litres.

Power output is 235 kW (320 hp)
at 7,200 rpm. Maximum torque:
370 Nm at 4,750 rpm.
Each of the engines convinces
with its outstanding performance
figures, extremely smooth driver regulates engine power –
and of course sound – using the
extremely sensitive electronic
accelerator pedal.The flat-six engines.
The mid-mounted engines of

both Cayman models are compact
and light weight, and the layout is
familiar: six horizontally opposed
cylinders.
running, optimised gas cycles
and tremendous cornering agilit y.
Fuel consumption and CO2
emissions have been reduced by
up to 15 % and 16 %, depending on
the model. All of this is achieved
by DFI (in the Cayman S), a
lightweight construction and

The 2.9 -litre engine of the Cayman
delivers 195 kW (265 hp) at an
engine speed of 7,200 rpm.

The maximum torque of 300 Nm
is achieved bet ween 4,400 and
6,000 rpm. The engine of the
Cayman S features direct fuel
injection (DFI, p. 34) and has a a host of other engineering
advancements, e.g. VarioCam Plus
(p. 43). This system increases
torque in the lower engine speed
range and power output in the
upper engine speed range. Injec
-
tion and ignition are controlled
by the engine electronics. The
Cayman | Drive
Power (kW)
T orque (Nm)
Engine speed (rpm)
200
280 300 320 340 360 380 400 420
40 60 80
100 120 140 160 180 200 220 240 260
1500 7500
2000 2500 300035004000 4500 500055006000 6500 7000 220 240 260
1000
235 kW (320 hp)
370 Nm
280
440
40 60 80
100 120 140 160 180 200 220 240 260
1500 7500
2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 1000
195 kW (265 hp)
300 Nm
280 Power (kW)
T orque (Nm)
Engine speed (rpm)
200
280 300 320 340 360 380 400
420
220 240 260
440
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Cayman S
homogeneous distribution of the
air/fuel mixture and, therefore,
effective
combustion. Multiple fuel
injections
take place, depending
on the driving st yle. DFI improves
the internal cooling of the combus -
tion chamber by having the mixture
standard, thus helping to protect
the environment.
Direct fuel injection (DFI).
The engine of the Cayman S

has direct fuel injection (DFI).
With millisecond precision, fuel is
injected at up to 120 bar directly
into the combustion chamber by prepared directly in the cylinder.
This allows for a higher compres
-
sion ratio (12.5 : 1) which helps
to deliver more output along with
enhanced engine ef ficiency.
Depending on the t ype of gear -
box, it has been possible to reduce
means of electromagnetically
actuated injection valves.
The spray and cone angles have
been optimised for torque,

power output, fuel consumption
and emissions by enabling a
fuel consumption by up to
15 % and CO
2 emissions by up to
16 %. Injection is regulated by the
electronic engine management
system. The exhaust gas cleaning
system ensures that emissions
remain well below even the strict
limits of the Euro 5 emission
Cayman | Drive
3435

Page 17 of 66

Cayman
Integrated dry-sump lubrication.
The purpose of integrated dry-sump
lubrication is to guarantee a
reliable oil supply while reducing
engine temperatures, even in
sportily driven cars. The oil reser -
voir is located inside the engine.
Four oil pumps remove the oil For the engine, these detailed
solutions mean a consistent

supply of oil regardless of gravita -
tional loads, even in the most
demanding track conditions.
Lightweight construction.
Both Cayman models are
equipped with alloy engines. The
ingenious design, down to the
finest detail, keeps the weight of
the engines low and therefore
reduces fuel consumption. One of
the ways in which this light weight from the cylinder heads directly
into the oil sump. A fif th pump in
the oil sump directly supplies the
lubricating points in the engine.
To reduce power loss and increase
efficiency, an electronically

controlled oil pump supplies the
lubricating points inside the
construction was achieved was

by fully integrating the camshaf t
bearings into the cylinder heads.
engine as and when required.
This means that the oil pump
does not work so hard when there
is less demand for lubrication.
The benefits of this oil supply

system include optimum efficiency
combined with a reduction in
both fuel consumption and
CO
2 em issio ns.
Cayman | Drive
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Page 18 of 66

Input dataRegulation/control of
Electronic engine management
ME 7.8/Cayman – SDI 3.1/ Cayman S
Engine load
Lambda sensor signals
Engine speed (from crankshaft)
Inlet camshaft phase angle
Knock sensor signals
Vehicle speed
Air-conditioning settings
Accelerator pedal
Temperatures
– Coolant
– Intake air
– Air in engine compartment
– Engine oil
– Ambient air
Pressures
– Engine oil
– Fuel
– Ambient air
Ignition
Manifold injection (Cayman)/
direct fuel injection (Cayman S)
Heating of Lambda sensors
Fuel pump (Cayman)/
fuel pumps controlled on demand
(Cayman S)
Fuel-tank venting
CAN interface with driving dynamics control, transmission control, immobiliser, instrument cluster, climate control,
SPORT button, SPORT PLUS button, sports exhaust system button, diagnostics, etc.
Valve lift switchover
(VarioCam Plus)
Secondary-air injection (Cayman)
Starter
Throttle-valve angle
Idling via throttle valve
and ignition
Fuel pressure (Cayman S)
Throttle valve
Camshaft position
Engine fan
Continuously variable oil pump
Cayman
same conditions, they are
monitored individually by the
knock control. The ignition point
is shifted individually, as and
when necessary, to protect the
cylinders and pistons at high
engine speeds. The on -board
diagnostics, which are compliant
with European standards, ensure
timely detection of any faults
and defects that may occur in the
exhaust and fuel systems and
notif y the driver immediately. This
also prevents increased pollutant
emissions and unnecessary fuel
consumption.Engine cooling system.
Our cross-flow cooling system,
as used in motorsport, supplies
each engine cylinder uniformly
with coolant. Valves are thus
protected against overload and
premature wear, which minimises
the engine’s tendency to knock
and optimises emissions and fuel
consumption.
Engine management system
with E-Gas.
The electronic engine management
system ensures optimum engine
performance at all times. It regu -
lates all engine-related functions
and assemblies (see diagram).
The results: optimum performance
and torque with reduced fuel
consumption and emissions.
Another important function of the
system is cylinder-specific knock
control. Since the six cylinders
never all work under exactly the
Cayman | Drive
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Cayman | Drive
VarioCam Plus
To improve throt tle response
during the warm -up phase,
VarioCam Plus selects high valve
lif ts with retarded valve timing.
In the middle and low load ranges,
low valve lif ts with advanced
timing reduce fuel consumption
and exhaust emissions. High valve
lif ts generate high torque and
maximum output.Two-stage resonance
intake manifold.
The intake manifold with
double-flow distributor pipe has
an adjustable flap that closes and
opens at defined engine speeds.
As a result of a t wo -stage
resonance ef fect, the air mass in
the intake manifold begins to
oscillate, which in turn generates
a turbocharging ef fect and
optimises induction. These t wo
ef fects combine to produce
higher torque at low engine
speeds, a flat ter torque curve and
increased power output at high
engine speeds, while the acoustic
properties of the system are
second to none. A sound that is
typically Porsche.
VarioCam Plus.
VarioCam Plus combines variable
valve timing with t wo -stage lift
on the inlet side. This results in
smoother running, bet ter fuel
economy and lower exhaust

emissions. As well as greater top-
end power and low- end torque. This two-in-one engine concept
seamlessly adapts in response

to driver input. The result: instant
acceleration and extremely
smooth running.
The variation in intake timing
is steplessly controlled by means
of an electrohydraulic rotary
vane adjuster at the head of the
corresponding camshaf t.
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If you want to get straight to the point,
you don’t take any detours.
Transmission.
Cayman S
This double clutch provides an
alternating, non-positive connection
bet ween the t wo half gearboxes
and the engine by means of t wo
separate input shafts (input shaft
1 is nested inside the hollowed-out
input shaft 2).
The flow of power from the engine
is only ever transmit ted through
one half gearbox and one clutch
at a time, while the next gear is preselected in the second half
gearbox. During a gear change,
therefore, a conventional shif t no
longer takes place. Instead, one
clutch simply opens and the other
closes at the same time. Gear
changes can therefore take place
within milliseconds.
Clutch 1 controls the first half
gearbox, which contains the

odd gears (1, 3, 5, 7) and reverse.
Clutch 2 controls the second,
which contains the even gears
(2, 4, 6).
Porsche Doppelkupplung (PDK).
The optional Porsche Doppel -
kupplung (PDK), with both manual
gearshif t and an automatic mode,
enables smooth gear changes
with no interruption in the flow of
power. This results in significantly
faster acceleration and lower
fuel consumption, without having
to sacrifice the ease of automatic
transmission. In total, PDK has seven gears

at its disposal. Gears 1 to 6 have
a sports ratio and top speed is
reached in 6th gear. The 7th gear
has a long ratio and helps to
reduce fuel consumption even
f u rt h e r.
PDK is essentially t wo half gear -
boxes in one and thus requires
t wo clutches – designed as a
double wet clutch transmission.
Cayman | Drive
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